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. SERVICE MANUAL Color Inkjet Printer EPSON Stylus Photo 1390/1400/1410 SEIJ06009. The contents of this manual are subject to change without notice. All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, SEIKO EPSON would greatly appreciate being informed of them.

REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON CERTIFIED REPAIR TECHNICIAN. MAKE CERTAIN THAT THE SOURCE VOLTAGE IS THE SAME AS THE RATED VOLTAGE, LISTED ON THE SERIAL NUMBER/RATING PLATE. IF THE EPSON PRODUCT HAS A PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOURCE, DO NOT CONNECT IT TO THE POWER SOURCE. Provides Epson-approved methods for adjustment. MAINTENANCE Provides preventive maintenance procedures and the list of Epson- May indicate an operating or maintenance procedure, practice or approved lubricants and adhesives required for servicing the product. C H E C K condition that is necessary to accomplish a task efficiently.

Revision Date of Issue Description October 20, 2006 First Release All Chapters:. Check points and notes are added to provide information specific to Stylus Photo 1390. Chapter 1:.

1.1'Overview' (Page 9) Features are modified. 1.6'Accessories' (Page 20) Information on the ink cartridge of Stylus Photo 1390 is added. 4.2.7 Removing the Motors.122 2.2.3 Paper Feeding Mechanism.26 4.2.8 Removing the Sensors.124 2.2.4 Paper Feeding Mechanism.30 4.3 Procedure Specific to Stylus Photo 1390.128 2.2.5 Ink System Mechanism.31 4.3.1 Upper Housing.128 2.2.6 Ink Sequence.33 4.3.2 Paper EJ Frame Assy. EPSON Stylus Photo 1390/1400/1410 Revision B Chapter 5 ADJUSTMENT 5.1 Adjustment Items and Overview. 132 5.1.1 Servicing Adjustment Item List.132 5.1.2 Replacement Part-Based Adjustment Priorities.135 5.1.3 Required Adjustment Tools.137 5.2 Adjustment.137 5.2.1 PF Belt Tension Adjustment.137 5.2.2 PG Adjustment.

C H A P T E R PRODUCT DESCRIPTION. EPSON Stylus Photo 1390/1400/1410 Revision B 1.1 Overview EPSON Stylus Photo 1390/1400/1410 is a color inkjet printer designed for a wide range of users, from home use to office use. The main features of this printer are: Features of Stylus Photo 1390/1400/1410 EPSON’s latest dye ink ensures high levels of lightfastness and gasfastness. EPSON Stylus Photo 1390/1400/1410 Revision B 1.2 Printing Area Table 1-1.

Printing Area Margin Width Length The printing area for this printer is shown below. Paper Size Left Right Bottom (PW) (PL) (LM) (RM) (TM) (BM) 329 mm (12.9 in.) 483 mm (19 in.) 297 mm (11.7 in.) 420 mm (16.5 in.). EPSON Stylus Photo 1390/1400/1410 Revision B 1.2.1 Printing Area (Cut sheet, Envelope) Printing area (Print with borders) Figure 1-3 shows the printing area (A, B, and C) for cut sheet and envelope.

Print quality may be fluctuated in printing area B, and both printing area B and C are subject to being rubbed off by the Printhead. EPSON Stylus Photo 1390/1400/1410 Revision B Printing area (Border-free printing) Figure 1-4 shows the printing area (A, B, C, and D) when border-free printing is selected. Printing area D is supposed to be trimmed and may not be printed. Border-free printing is available on the following media sizes. EPSON Stylus Photo 1390/1400/1410 Revision B (2) When top margin is set to 0 mm Printhead movable area During printing the area indicated by the arrows a in the figure, some nozzles are controlled not to eject ink droplets. When #1 nozzle passes through.

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EPSON Stylus Photo 1390/1400/1410 Revision B Bottom edge (3) When bottom margin is set to 0 mm During printing the area indicated by the arrows c in the figure, some nozzles (1) When bottom margin is set to 20 mm (0.79 in.) are controlled not to eject ink droplets. EPSON Stylus Photo 1390/1400/1410 Revision B 1.2.1.1 Printing Area (CD-R) Stylus Photo 1390 does not support direct print on CD-R/DVD-R. C H E C K P O I N T Printing Area Figure 1-10 shows the printing area for CD-R. Outer and inner limit of printing area is φ120 and φ18, respectively. 1.3 PG Setting EPSON Stylus Photo 1390/1400/1410 features an Auto Platen Gap (APG) adjuster that sets the platen gap to suit the type of paper being used, and this prevents paper misalignment and jamming that can cause problems during operation.

Paper button (When opened) Ink button Note.1: Stylus Photo 1390 does not support direct print on CD-R/DVD-R.2: CD-R guide error occurs when the CD-R guide is opened during printing, or when 1.4.3 LED Indicators the printer receives a print job for cut-sheet with the CD-R guide opened. Blink Ink cartridge change mode Blink CD-R printing CD/DVD tray error. Paper out Stylus Photo 1390 does not support direct print on CD-R/DVD-R. C H E C K Double feed P O I N T Paper (CD-R) jam. Blink CD-R guide error. Double feed error Set the CD-R guide lever to the ASF position and then press the Paper button. Make sure genuine EPSON ink cartridges are installed.

The printer detects at least one ink cartridge is missing. No ink cartridge Remove the CD/DVD tray and then press the Ink button. Setup sheet 11.5 Kg (25.4 lbs.) On-line questionnaire sheet Customer Satisfaction Card (information card) Guarantee card CD/DVD print kit ( Stylus Photo 1390 does not support CD-R/DVD-R print. CD/DVD tray Small CD insert Consumable and optional supplies Ink cartridge Color. C H A P T E R OPERATING PRINCIPLES. Carriage Drives the pump, wiper, etc. Of the Ink System.

The Stylus Photo 1390 is not Shaft 4-phase, 48-pole PM type Since this is a stepping motor, no scales or photo equipped with CD-R Sensor. EPSON Stylus Photo 1390/1400/1410 Revision B 2.2.1 Carriage Mechanism CR Measurement Sequence To set the appropriate drive current value according to the CR mechanical load, The Carriage mechanism consists of parts/units such as the Carriage Motor (CR the mechanical load is measured in a CR measurement sequence and saved into Motor), Carriage Shafts, Platen Gap Adjustment Mechanism and Carriage Lock the EEPROM at power-on or after replacing the Ink Cartridge(s). Detection of Edges of CD-R Control Unit is in the home position. (The Stylus Photo 1390 is not equipped with CD/DVD related units.) Before starting to print, the PW Sensor detects top, bottom, left and right edges of IC9 (CPU-ASIC) sets the drive current value adequate for the Carriage Unit motion the CD-R. Detection of CD/DVD Tray Control 2.2.1.4 APG (Auto Platen Gap) Adjustment Mechanism (The Stylus Photo 1390 is not equipped with CD/DVD related units.) The following indicates the specification of the DC motor that drives the APG adjuster. Before starting to print, determines the type of media.

The paper feeding mechanism is a mechanism that feeds paper or CD/DVD tray to the The following shows the arrangement of the nozzles and the color arrangement of each PF Roller Shaft. (The Stylus Photo 1390 is not equipped with CD/DVD related units.) nozzle line when viewing the Printhead from behind. EPSON Stylus Photo 1390/1400/1410 Revision B 2.2.3.1 ASF Paper Feeding Mechanism When the next sheet of paper is fed by the LD Roller and the Retard Roller, the Hopper is pressed against the Frame again by the Hopper Cams, and the Paper The following shows the specifications of the stepping motor that drives the ASF Assy. EPSON Stylus Photo 1390/1400/1410 Revision B 2.2.3.2 CD/DVD Tray Base Lock Mechanism The Stylus Photo 1390 is not equipped with CD/DVD related units.

C H E C K P O I N T To prevent the Printhead from being damaged by mistake, the printer is designed to lock the CD/DVD Tray Base when the Carriage Unit is out of its home position. The Carriage Unit stops after moving to the CD/DVD Tray HP detectable position, then the CD/DVD Tray is fed towards the ASF. The Stylus Photo 1390 is not equipped with CD/DVD related units. C H E C K 10. When the CD/DVD Tray stops operating, the Carriage Unit moves to the P O I N T carriage HP and stands. EPSON Stylus Photo 1390/1400/1410 Revision B 2.2.4 Paper Feeding Mechanism PF Motor The Paper Feeding Mechanism is designed to transfer the paper fed from the ASF, or PF Timing Belt the CD-R fed from the CD/DVD Tray according to the print data. (The Stylus Photo 1390 is not equipped with CD/DVD related units.).

EPSON Stylus Photo 1390/1400/1410 Revision B 2.2.5 Ink System Mechanism The fed paper is detected by the PE Sensor, and its front end is then transferred to the front of the Front Paper Guide. The Ink System Mechanism consists of the following units. EPSON Stylus Photo 1390/1400/1410 Revision B 2.2.5.2 Drive Transmission Path to Pump Unit The following shows the Pump Unit operating principle. The drive of the Pump Motor is transmitted to the Pump Unit in the following path. Cap Unit Side Pump Motor Combination Gear 10.2, 21.2 IS. EEPROM so that initial ink filling operation will not be performed Carriage Unit when it is powered on the next time. The EPSON Stylus Photo 1390/1400/1410 requires about 170 seconds to perform the initial ink filling operation.

EPSON Stylus Photo 1390/1400/1410 Revision B 2.2.7 Power-On Sequence Manual Cleaning This printer provides three different manual cleanings to remove ink coagulated by The following describes the printer operation after it is powered on. Air bubbles, viscous material, or foreign matter. Perform the following manual CL operations by operating the panel or using the utility included in the printer driver. When the PG position is other than PG after power-on, the drive of the APG The electrical circuit of EPSON Stylus Photo 1390/1400/1410 consists of the following Motor is transmitted to the Carriage Shaft, and the PG position changes to PG.

EPSON Stylus Photo 1390/1400/1410 Revision B 2.3.1 Power Supply Circuit Operating Principle The following is a block diagram of the power supply circuit. The power supply circuit board of this product is the C589 PSB. Separate-excited Simulated Resonance Basic circuit structure. EPSON Stylus Photo 1390/1400/1410 Revision B 2.3.2 C655 MAIN Circuit Operating Principle The C655 MAIN Board consists of the following circuits and sensors. Logic Circuits (CPU-ASIC 2 in 1, PROM, SDRAM) Circuits for controlling and driving Motors (CR Motor, PF Motor, APG Motor, ASF Motor, Pump Motor) Circuits for controlling and driving the Head Interface Circuits (USB 2.0). Motor APG Motor (IC9) Driver (IC12) USB2.0 ASF Motor CN13 The Stylus Photo 1390 does not have the following unit USB Host and part shown in the boxes: Relay Board PF Encoder Sensor. USB Host CN2.

CD-R Sensor. C H A P T E R TROUBLESHOOTING. EPSON Stylus Photo 1390/1400/1410 Revision B 3.1 Overview This chapter describes unit-level troubleshooting. 3.1.1 Troubleshooting according to Panel Messages After checking the printer LED and STM3 error indications, you can grasp the fault location using the check list in this section.

When you find the fault location, refer to Chapter 4 “Disassembly and Reassembly”. EPSON Stylus Photo 1390/1400/1410 Revision B Table 3-2. Troubleshooting of Communication Error Occurrence Faulty Part/ Phenomenon Detail Check Point Remedy Timing Part Name At power-on The printer does not operate at Panel FFC 1. Check that the Panel FFC is connected to the Panel Board 1.

EPSON Stylus Photo 1390/1400/1410 Revision B Table 3-2. Troubleshooting of Communication Error Occurrence Faulty Part/ Phenomenon Detail Check Point Remedy Timing Part Name At power-on The printer does not operate at Power Supply 1. Check that the Connector Cable of the Power Supply Board is 1. Check the Interface cable for breaking. Replace the Interface cable with a new one. When using USB, check that the EPSON USB driver has been 1.

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Install the EPSON USB driver. USB driver installed on the PC. Check that the CD-R Unit is not open. Close the CD-R Unit. Indicated during printing. Note.: Stylus Photo 1390 does not have the CD/DVD-related units. Troubleshooting of Paper Out Error Occurrence Faulty Part/ Phenomenon Detail.

EPSON Stylus Photo 1390/1400/1410 Revision B Table 3-4. Troubleshooting of Paper Out Error Occurrence Faulty Part/ Phenomenon Detail Check Point Remedy Timing Part Name At operation Though paper is fed from the PE Sensor 1. Check that the Connector cable of the PE Sensor is securely 1. EPSON Stylus Photo 1390/1400/1410 Revision B Table 3-4. Troubleshooting of Paper Out Error Occurrence Faulty Part/ Phenomenon Detail Check Point Remedy Timing Part Name The Paper button The CD/DVD Tray HP detection CD/DVD Tray 1. Check the HP detection position or white markings of the CD/ 1.

Board and PW Sensor Connector. Refer to the above photo. PW Sensor Connector. Check the PW Sensor or PW Sensor FFC for damages. Replace the PW Sensor with a new one. Note.: Stylus Photo 1390 does not have the CD/DVD-related units.

TROUBLESHOOTING Overview. EPSON Stylus Photo 1390/1400/1410 Revision B Table 3-5.

Troubleshooting of Paper Jam Error Occurrence Faulty Part/ Phenomenon Detail Check Point Remedy Timing Part Name At operation At the time of paper ejection, the 1. Check that the size of the fed paper is not larger than that of the 1. CD-R Sensor 2. Check the CD-R Sensor or Connector cable for damages. Replace the CD-R Sensor with a new one. Note.: Stylus Photo 1390 does not have the CD/DVD-related units.

Troubleshooting of Ink Low Occurrence Faulty Part/. EPSON Stylus Photo 1390/1400/1410 Revision B Table 3-9. Troubleshooting of No Ink Cartridge/CSIC Error Occurrence Faulty Part/ Phenomenon Detail Check Point Remedy Timing Part Name At power-on After the Carriage has detected Ink Cartridge 1. Check that the Ink Cartridge is installed correctly. EPSON Stylus Photo 1390/1400/1410 Revision B Table 3-9. Troubleshooting of No Ink Cartridge/CSIC Error Occurrence Faulty Part/ Phenomenon Detail Check Point Remedy Timing Part Name At power-on After the Carriage has detected CSIC FFC 1.

Check that the CSIC FFC is connected to the CSIC Board 1. EPSON Stylus Photo 1390/1400/1410 Revision B Table 3-10.

Troubleshooting of Maintenance Request Occurrence Faulty Part/ Phenomenon Detail Check Point Remedy Timing Part Name At power-on At power-on, the printer does not Waste Ink Pads 1. Using the Adjustment Program, check if the Protection Counter 1. EPSON Stylus Photo 1390/1400/1410 Revision B Table 3-11. Troubleshooting of Fatal Error Occurrence Faulty Part/ Phenomenon Detail Check Point Remedy Timing Part Name At power-on At power-on, the CR Motor does CR Motor 1.

Check that the CR Motor connector cable is connected to the 1. EPSON Stylus Photo 1390/1400/1410 Revision B Table 3-11. Troubleshooting of Fatal Error Occurrence Faulty Part/ Phenomenon Detail Check Point Remedy Timing Part Name At power-on The power-on sequence is CR drive 1. Check that the Carriage Shaft is lubricated with grease. EPSON Stylus Photo 1390/1400/1410 Revision B Table 3-11. Troubleshooting of Fatal Error Occurrence Faulty Part/ Phenomenon Detail Check Point Remedy Timing Part Name At power-on At power-on, the APG Motor APG Motor 1. Check that the Connector Cable of the APG Motor is connected 1.

EPSON Stylus Photo 1390/1400/1410 Revision B Table 3-11. Troubleshooting of Fatal Error Occurrence Faulty Part/ Phenomenon Detail Check Point Remedy Timing Part Name At power-on At power-on, the Pump Motor Relay Connector 1. Check that the Relay Connector Cable is connected to the Main 1. EPSON Stylus Photo 1390/1400/1410 Revision B Table 3-11. Troubleshooting of Fatal Error Occurrence Faulty Part/ Phenomenon Detail Check Point Remedy Timing Part Name At power-on While the power-on sequence is ASF Motor 1. Check that the Connector cable of the ASF Motor is connected to 1. EPSON Stylus Photo 1390/1400/1410 Revision B Table 3-11.

Troubleshooting of Fatal Error Occurrence Faulty Part/ Phenomenon Detail Check Point Remedy Timing Part Name At power-on While the power-on sequence is Relay FFC 1. Check that the Relay FFC is connected to the Relay Board 1. EPSON Stylus Photo 1390/1400/1410 Revision B Table 3-11. Troubleshooting of Fatal Error Occurrence Faulty Part/ Phenomenon Detail Check Point Remedy Timing Part Name At power-on At power-on, the Carriage Unit Sensor FFC 1. Check that the Sensor FFC is connected to the CR Encoder 1. Sensor FFC CN12, CN14 and CN15.

CN10, CN11, CN12, CN14 and CN15. Sequence, an error is displayed on the LED and STM3. CN10, CN11, CN12, CN14 and CN15 Note.: Stylus Photo 1390 does not have the CD/DVD-related units. TROUBLESHOOTING Overview.

EPSON Stylus Photo 1390/1400/1410 Revision B Table 3-11. Troubleshooting of Fatal Error Occurrence Faulty Part/ Phenomenon Detail Check Point Remedy Timing Part Name During printing After starting to print, ink is not Head FFC 1.

Check that the Head FFC is securely connected to the Print Head 1. EPSON Stylus Photo 1390/1400/1410 Revision B 3.1.2 Troubleshooting based on Observed Faults This section provides troubleshooting procedures based on observed faults such as print quality troubles and abnormal noise. Print Quality Troubles Faulty Part/ Observed Faults Details of the Fault.

EPSON Stylus Photo 1390/1400/1410 Revision B Table 3-12. Print Quality Troubles Faulty Part/ Observed Faults Details of the Fault Check Point Remedy Part Name Dot missing and Although inks are ejected from Print Head 1. Run a Nozzle Check, and check the printed pattern if it has 1. EPSON Stylus Photo 1390/1400/1410 Revision B Table 3-12. Print Quality Troubles Faulty Part/ Observed Faults Details of the Fault Check Point Remedy Part Name Horizontal or vertical Although inks are ejected from Head FFC 1. Check that the Head FFC is securely connected to the Print Head 1.

EPSON Stylus Photo 1390/1400/1410 Revision B Table 3-12. Print Quality Troubles Faulty Part/ Observed Faults Details of the Fault Check Point Remedy Part Name Vertical or horizontal The printout has banding vertical Adjustment 1. For printing in the Bi-D mode, check that the Bi-D Adjustment 1. EPSON Stylus Photo 1390/1400/1410 Revision B Table 3-12. Print Quality Troubles Faulty Part/ Observed Faults Details of the Fault Check Point Remedy Part Name Vertical or horizontal When printing at 360 dpi, Adjustment 1.

Check that PF Adjustment has executed properly. EPSON Stylus Photo 1390/1400/1410 Revision B Table 3-12. Print Quality Troubles Faulty Part/ Observed Faults Details of the Fault Check Point Remedy Part Name The printout is The non-printed side or the Front Paper 1.

Check if the Front Paper Guide Pad is installed securely and 1. EPSON Stylus Photo 1390/1400/1410 Revision B Table 3-12. Print Quality Troubles Faulty Part/ Observed Faults Details of the Fault Check Point Remedy Part Name The printout is Ink smudges appear on the blank Front and Rear 1. Check the Front and Rear Paper EJ Roller Assys for ink stain.

EPSON Stylus Photo 1390/1400/1410 Revision B Table 3-12. Print Quality Troubles Faulty Part/ Observed Faults Details of the Fault Check Point Remedy Part Name The printout is Ink smudges appear on the blank PF Roller Shaft 1. Check the PF Roller Shaft for ink stain. EPSON Stylus Photo 1390/1400/1410 Revision B Table 3-12. Print Quality Troubles Faulty Part/ Observed Faults Details of the Fault Check Point Remedy Part Name Borderless Printing Cannot make a borderless PW sensor 1. Check if the paper dust or scrap of the paper is attached to the 1.

C H A P T E R DISASSEMBLY AND ASSEMBLY. 4.1 Overview 4.1.1 Precautions Prior to disassembling/reassembling this product, always read the following This chapter describes procedures for disassembling and assembling EPSON Stylus “WARNING” and “CAUTION” carefully. Photo 1390/1400/1410.

Unless otherwise specified, disassembled units are reassembled by following the procedures in reverse order. EPSON Stylus Photo 1390/1400/1410 Revision B 4.1.2 Tools 4.1.3 Screws The following table indicates the tools recommended for disassembly/assembly. The following table lists the screws used in this product. When disassembling and All are commercially available, and should be ready beforehand.

Is the operation normal? Checked / Not necessary Accessories Have all the accessories sent by the user been included in the package? Checked / Not necessary Note.: Stylus Photo 1390 does not have the CD/DVD Tray. DISASSEMBLY AND ASSEMBLY Overview.

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4.1.6 Method for making CSIC board removal tool The CSIC board (refer to p94) can be easily removed by using a special tool. The During disassembly/reassembly of the Stylus Photo 1390/1400/1410, C A U T I O N method for making the tool is described below. Stylus Photo 1400/1410 Start Figure 4-5 for disassembly flowchart of Stylus Photo 1390. Since Stylus Photo 1390 does C H E C K P O I N T not have the PictBridge Unit and CD-R print-related units, its disassembly/assembly flow is “Rear Housing”. Stylus Photo 1400/1410.

“Rear Housing” 4.2.1.1 page 78 Disassembly procedures of some parts of Stylus Photo 1390 are different from those of Stylus Photo 1400/1410. See '4.3 Procedure Specific to Stylus Photo 1390' on page 128 for details. EPSON Stylus Photo 1390/1400/1410 Revision B 4.2.1 Removing the Housings 4.2.1.2 Side Housing Remove the Rear Housing. See Section 4.2.1.1 on page 78. 4.2.1.1 Rear Housing Insert a flat-blade screwdriver into the cutouts of the Lower Housing, and lift it in Remove the IEEE Cover like opening it from the left. PG CAM (Right) beforehand so that PG points downwards to release the PG in order to prevent interference between the If you are servicing Stylus Photo 1390, refer to this section only for C H E C K Paper EJ Frame and Carriage Unit. Upper Upper Housing.

C H E C K P O I N T Housing of the Stylus Photo 1390. CD-R Sensor Cable Remove the Side Housing. See Section 4.2.1.2 on page 78. Open the Printer Cover and Paper Support.

EPSON Stylus Photo 1390/1400/1410 Revision B PRINTER COVER Remove the two C.B.P. 3x8 screws that secure the Left Printer Cover Holder, and draw it out in the direction of the arrow. Remove the Right Printer Cover Holder in the same way. Waste Ink Tube from the Ink Tube.

Remove the acetate tape that secure the PictBridge Unit Connector Cable to the Lower Housing. (Skip this procedure for Stylus Photo 1390) Remove the four C.B.P. 3x10 screws and two C.B.S. (P2) 3x10 screws that secure the Printer Mechanism. EPSON Stylus Photo 1390/1400/1410 Revision B Insert the Waste Ink Tube with the red line into the Ink Tube. When installing the Printer Mechanism, check that the PictBridge Unit cable is secured to the Main Frame with Acetate tape, and be careful not to pinch it. (For Acetate Tape position of the PictBridge Unit cable, refer to 'PictBridge Unit'.

EPSON Stylus Photo 1390/1400/1410 Revision B 4.2.2 Waste Ink Pad Route the Waste Ink Tube as shown below. Remove the Lower Housing. See section 4.2.1.5 on page 82.

Waste Ink Tubes Remove the C.B.P. 3x8 screw that secures the Waste Ink Tube.

EPSON Stylus Photo 1390/1400/1410 Revision B 4.2.3 Front Paper Guide Pad After installing the Front Paper Guide Pads and Front Paper Guide Remove the Printer Mechanism. See section 4.2.1.5 on page 82. Pad Protection, lift the Printer Mechanism, and check the following points.

EPSON Stylus Photo 1390/1400/1410 Revision B 4.2.4 ASF Assy Disconnect all the Cables and the FFCs from the connectors on the Relay Board. CN1: Relay FFC Remove the Upper Housing. CN2: PE Sensor Cable For Stylus Photo 1400/1410: See section 4.2.1.4 on page 80. EPSON Stylus Photo 1390/1400/1410 Revision B Remove the two C.B.S. 3x6 screws that secure the two Guide Roller LDs. Referring to Figure 4-28, route each of the Cables and FFCs. Gently pull the LD Roller Shaft to the rear of the printer, and remove the Guide After routing the APG Motor Cable to the rib of the ASF Assy, Roller LDs.

EPSON Stylus Photo 1390/1400/1410 Revision B 11. Remove the three C.B.S. (P4) 3x8 screws that secure the ASF Assy, and remove Align the Guide Pin and four tabs on the ASF Assy with the the ASF Assy from the Printer Mechanism.

EPSON Stylus Photo 1390/1400/1410 Revision B Adjusting the Position of the ASF Guide Roller LDs 3. With a penlight, light through the gap of the ASF Assy to check In order to maintain the paper feed accuracy, when installing that the tab on the Retard Roller Holder at the back of the two the Guide Roller LDs, the position of the Guide Roller LDs Reference tabs on the ASF Assy can be seen. EPSON Stylus Photo 1390/1400/1410 Revision B 4.2.5 Removing the Boards 4. Align the Guide Pin and the tab on the 0 Digit Side Guide Roller LD with the positioning holes on the Main Frame, 4.2.5.1 Board Assy and tighten the Guide Roller LD (0 Digit Side) with the screws.

Shield Plate. Take care not to put the Board Assy onto the three Ground CN2: USB Host (PictBridge) (not equipped for Stylus Photo 1390) Plates. CN3: Relay Board FFC CN5: Operation Panel FFC.

EPSON Stylus Photo 1390/1400/1410 Revision B 4.2.6 Disassembling the Printer Mechanism The following adjustment must be performed after replacing A D J U S T M E N T R E Q U I R E D the Main Board. EPSON Stylus Photo 1390/1400/1410 Revision B Release the coil section of Torsion Spring 24.7 from the tab on the Left CR Shaft Turn the CR Scale 90°, and remove it from the tab on the Left CR Shaft Mounting Mounting Plate with tweezers. EPSON Stylus Photo 1390/1400/1410 Revision B 4.2.6.2 CSIC Assy Pass the CR Scale through the slit of the CR Encoder. When removing the Head FFC Guide, do not use tools with C A U T I O N sharp ends as the FFC may get damaged. EPSON Stylus Photo 1390/1400/1410 Revision B Using the special tool (refer to p75), disengage tab B of the CSIC Assy on the right 4.2.6.3 Printhead rear side of the Carriage Unit. Remove the CSIC Assy. See Section 4.2.6.2 on page 94.

EPSON Stylus Photo 1390/1400/1410 Revision B 4.2.6.4 APG Assy Tighten the screws in the order shown in Figure 4-52. Remove the Upper Housing.

For Stylus Photo 1400/1410: See section 4.2.1.4 on page 80. For Stylus Photo 1390: See section 4.3.1 on page 128. EPSON Stylus Photo 1390/1400/1410 Revision B When installing the APG Assy, make sure that the FLAG Match the phase of the APG Assy following the next steps. Release Assy is NOT in a released state (with the Upper Paper 1. Match the delta marks of Spur Gear 16 and Combination Guide down). EPSON Stylus Photo 1390/1400/1410 Revision B 4.2.6.5 Carriage Shaft and Carriage Unit Insert the Left Frame Support Plate into the cutout of the Main Frame. See Figure 4-59.

Remove the APG Assy. See Section 4.2.6.4 on page 96. Align the two tabs on the Main Frame and the tab on the Paper. EPSON Stylus Photo 1390/1400/1410 Revision B Remove the foot of Right PG Torsion Spring from Tab A, and release the coil Remove CR Shaft Mounting Plate Fixed Spring from the tab and cutout on the section from Tab B to remove the Right PG Torsion Spring from the Main Frame. EPSON Stylus Photo 1390/1400/1410 Revision B Remove the Extension Spring for the Driven Pulley Holder from the Main Frame Remove the CR Drive Belt from the CR Motor Pinion Gear. And the tab on the Drive Pulley Holder with needle-nose pliers.

EPSON Stylus Photo 1390/1400/1410 Revision B 11. Loosen the C.B.S. (P4) 3x8 screw that secures the Left Parallelism Adjust 13. Lift the Carriage Shaft upwards, and remove the Carriage Shaft Spacer from the Bushing, and rotate the Bushing toward the front of the Printer Mechanism to Carriage Shaft with tweezers.

EPSON Stylus Photo 1390/1400/1410 Revision B 15. Lift the Carriage Shaft to the hole of the Main Frame and remove the Spacer and When installing the Right PG Cam, make sure that one of these Left PG Cam from the Carriage Shaft. EPSON Stylus Photo 1390/1400/1410 Revision B When performing the following procedure, take care not to scratch Set the longer end of the Carriage Shaft to the left side. C A U T I O N the Carriage Shaft. When the Carriage Shaft is removed, the Plain Spring and Leaf Spring that are attached to the right end of the Carriage Shaft may drop off. EPSON Stylus Photo 1390/1400/1410 Revision B 20. Turn the Belt Holder Mounting Plate in the direction of the arrow, and remove it 22.

Release the CR Encoder Board Holder from the three tabs to remove it from the from the Carriage Unit. A D J U S T M E N T R E Q U I R E D G-71 grease to the area specified for each part. Stylus Photo 1390 does not have the PictBridge Unit. Skip this C H E C K.

Paper C H E C K P O I N T EJ Frame Assy of Stylus Photo 1390. Remove the two Guide Pins on the CD/DVD Tray Base from the Left and Right Remove the Printer Mechanism. Hook both rear ends of the Paper EJ Frame Assy onto the tabs of the Main Frame. The Stylus Photo 1390 does not have the CD-R Release Lever Sub C H E C K Align the Bearing of the CD-R Release Level Sub Assy with the P O I N T Assy. EPSON Stylus Photo 1390/1400/1410 Revision B Remove the C.B.S. 3x6 screw that secures the Right CD-R Release Lever Sub Assy. Make sure that the Right CD-R Release Lever Sub Assy is correctly assembled as shown in the figure below.

3x6 (8±1 kgf.cm). EPSON Stylus Photo 1390/1400/1410 Revision B Remove Spur Gear 68 from the Paper EJ Roller Shaft. Make sure that the Left CD-R Release Lever Sub Assy is correctly assembled as shown in the figure below. Spur Gear 68 Figure 4-93. Removing the Spur Gear 68 Remove the C.B.P. EPSON Stylus Photo 1390/1400/1410 Revision B 4.2.6.9 Ink System Unit Remove the two C.B.S.

3x4 screws that secure the Ink System Guide Plate, and remove it. For Stylus Photo 1400/1410: Remove the Right CD-R Release Lever Sub Assy. See section 4.2.6.8 on page 107. EPSON Stylus Photo 1390/1400/1410 Revision B Remove the two C.B.S. 3x6 screws that secure the Ink System Unit. Remove the two C.B.S.

3x6 screws that secure the Right Support Frame, and remove the Right Support Frame from the Main Frame. Place the Paper EJ Lock Release Cam on the rear side of the 1410, remove it while keeping the Unit from coming in contact with the Paper EJ Paper EJ Transmission Lock Lever.

(The Stylus Photo 1390 is Transmission Lock Lever. EPSON Stylus Photo 1390/1400/1410 Revision B 4.2.6.10 Release Holder Assy Align the three Upper tabs on the Release Holder Assy with the positioning holes on the Main Frame. See Figure 4-107. Remove the ASF Assy.

See Section 4.2.4 on page 86. EPSON Stylus Photo 1390/1400/1410 Revision B 4.2.6.11 FLAG Release Assy Release the three tabs on the Driven Release Holder from the Main Frame, and remove the FLAG Release Assy. Remove the APG Assy. See Section 4.2.6.4 on page 96. Remove the Release Holder Assy. See Section 4.2.6.10 on page 113.

EPSON Stylus Photo 1390/1400/1410 Revision B 4.2.6.12 Upper Paper Guide Assys To avoid ink getting on the LD Roller, attach five Perforated Sheets and the LD Cover Sheet to the six location shown in the figure Remove the FLAG Release Assy. See Section 4.2.6.11 on page 114. EPSON Stylus Photo 1390/1400/1410 Revision B Remove the six upper Paper Guide Torsion Springs from the tabs on the Main Make sure that the leading end of the Upper Paper Guide Torsion Frame, and draw out the Upper Paper Guide Torsion Springs from the six Upper Spring can be seen through the hole of the Upper Paper Guide Paper Guide Assys.

EPSON Stylus Photo 1390/1400/1410 Revision B 4.2.6.13 Front Paper Guide and Paper Eject Roller Remove the Spacer from the EJ Roller Shaft. Remove the Guide Pins on Left Bushing 8 from the Main Frame using tweezers, Remove the Paper EJ Frame Assy.

EPSON Stylus Photo 1390/1400/1410 Revision B Slide the Front Paper Eject Roller to the left, and remove the Left Bushing 8 from Align the Bushing of the Front Paper Guide with the PF Roller the Main Frame. Front Paper Eject Roller Shaft and Bushing Figure 4-121. EPSON Stylus Photo 1390/1400/1410 Revision B 4.2.6.14 PF Roller Shaft After installing the Front Paper Guide, lift the Printer Mechanism Remove the Upper Paper Guide Assys.

See Section 4.2.6.12 on page 115. To check the following points. Make sure that the tabs on the Paper Guide Pad are not cut Remove the PF Encoder Sensor Holder.

EPSON Stylus Photo 1390/1400/1410 Revision B Remove the PG Grounding Spring from the cutout of the Main Frame, and remove Remove the Guide Pin of Left Bushing 8 from the Main Frame using tweezers, the PF Grounding Spring from the groove of the PF Roller Shaft. EPSON Stylus Photo 1390/1400/1410 Revision B When performing the following procedure, pay attention to the Be careful not to move Compression Spring 4 and the Leaf Spring C A U T I O N C A U T I O N following points. EPSON Stylus Photo 1390/1400/1410 Revision B 4.2.7 Removing the Motors Remove the two C.B.S. 3x4 screws that secure the CR Motor, and remove the CR Motor from the Main Frame.

4.2.7.1 CR Motor 10) C.B.S. 3x4 Remove the Upper Housing. EPSON Stylus Photo 1390/1400/1410 Revision B 4.2.7.2 PF Motor Face the slit of the PF Motor as shown in Figure 4-136. Remove the Printer Mechanism. See section 4.2.1.5 on page 82. Disconnect the PF Motor Connector Cable from Connector CN7 (black) on the Main Board, and remove it from the Clamp on the Main Frame.

EPSON Stylus Photo 1390/1400/1410 Revision B 4.2.8 Removing the Sensors Align the four tabs and Guide Pin on the PE Sensor Holder with the positioning holes on the Main Frame correctly so that there is no 4.2.8.1 PE Sensor Holder gap between the PE Sensor Holder and the Main Frame. EPSON Stylus Photo 1390/1400/1410 Revision B 4.2.8.2 PW Sensor Make sure that the FFC is routed as shown in Figure 4-141.

Remove the Carriage Unit. See section 4.2.6.5 on page 98. Remove the C.P.B.

(P1) 1.7x5 screw that secures the PW Sensor Holder, and remove the PW Sensor Holder from the Carriage Unit. EPSON Stylus Photo 1390/1400/1410 Revision B 4.2.8.3 CR Encoder Sensor Board 4.2.8.4 PF Encoder Sensor Holder Remove the Upper Housing. Remove the Carriage Unit. See section 4.2.6.5 on page 98.

For Stylus Photo 1400/1410: See section 4.2.1.4 on page 80. EPSON Stylus Photo 1390/1400/1410 Revision B While pressing the Guide Pin on the PF Encoder Sensor Holder using tweezers, slide the Holder upwards to release the three Tabs, and remove the PF Encoder Sensor Holder. Guide Pin Tabs Figure 4-144.

Removing the PF Encoder Sensor Holder Make sure that the PF Scale is in the slit on the PF Encoder Sensor. EPSON Stylus Photo 1390/1400/1410 Revision B 4.3 Procedure Specific to Stylus Photo 1390 Remove the Side Housing. See Section 4.2.1.2 on page 78. Remove the four C.B.P. 3x10 screws, three C.B.S. 3x6 screws, and two C.B.P. This section describes disassembly procedures of the Upper Housing and the Paper EJ 3x10 screws that secure the Upper Housing.

Align the Guide Pins with the positioning holes of the Upper Housing. See Figure 4-147. Tighten the screws in the order shown in Figure 4-147. Paper EJ Frame Assy Figure 4-149. Screws that Secure the Paper EJ Frame Assy DISASSEMBLY AND ASSEMBLY Procedure Specific to Stylus Photo 1390.

PW Sensor Adjustment (p.133) 2. PF Adjustment (p.133) 3. PF Adjustment (Bottom Margin) (p.133) Figure 4-150. Removing the Paper EJ Frame Assy Refer to Chapter 5 “Adjustment” for details on the adjustments.

DISASSEMBLY AND ASSEMBLY Procedure Specific to Stylus Photo 1390. C H A P T E R ADJUSTMENT. EPSON Stylus Photo 1390/1400/1410 Revision B 5.1 Adjustment Items and Overview This chapter describes the adjustments to be made after the disassembly/reassembly of this product. 5.1.1 Servicing Adjustment Item List The following table describes the items, purposes and outlines of the Adjustment Program. EPSON Stylus Photo 1390/1400/1410 Revision B Table 5-1. Adjustment Items Adjustment Purpose Method Outline First Dot Position To adjust the print starting position in the CR main scanning direction.

Select this function in the Adjustment Program and print the adjustment pattern. EPSON Stylus Photo 1390/1400/1410 Revision B Table 5-2. Maintenance Functions Function Item Purpose Method Outline Ink Charge This function is used for Printhead replacement to drain Shipping 1. Select this function in the Adjustment Program. Liquid of the after-sales service part in the head flow path and 2. EPSON Stylus Photo 1390/1400/1410 Revision B 5.1.2 Replacement Part-Based Adjustment Priorities The following table indicates the replacement part-based adjustment item and priority list.

NOTE: The adjustments are to be made only when the corresponding Note: Symbol explanation After removing or replacing the part. EPSON Stylus Photo 1390/1400/1410 Revision B Note: Symbol explanation After removing or replacing the part After replacing the part Table 5-4. Replacement Part-Based Adjustment Item and Priority List (2) Front Paper Carriage Paper EJ Frame PF Roller Adjustment Item. EPSON Stylus Photo 1390/1400/1410 Revision B 5.1.3 Required Adjustment Tools 5.2 Adjustment The following table lists the adjustment tools required for adjustment of this product.

This section explains the adjustments that do not use the Adjustment Program. List of Tools 5.2.1 PF Belt Tension Adjustment. EPSON Stylus Photo 1390/1400/1410 Revision B 5.2.1.1 PF Belt Tension Adjustment Method Bring the microphone as close as possible to the center of the Timing Belt. The measurement must be carried out in a silent environment. C A U T I O N. EPSON Stylus Photo 1390/1400/1410 Revision B 5.2.2 PG Adjustment Specified Value: 11.0 ± 2N (7.0 11.0N) A D J U S T M E N T R E Q U I R E D When any of the following parts has been removed or replaced, this adjustment must be performed to leave the specified gap between the print surface of the Printhead and paper.

EPSON Stylus Photo 1390/1400/1410 Revision B 5.2.2.1 PG Adjustment Method Place the printer on a level base. The printer must be placed on a level and warp-free base.

Any tilt Before starting PG adjustment, completely wipe off drops of C A U T I O N C A U T I O N or wrap on the base makes the adjustment improper. EPSON Stylus Photo 1390/1400/1410 Revision B Load unused Ink Cartridges of all colors into the Carriage Unit. With its conductor connection portion up, set the Adjustment Gauge in the specified position (on the left side of the Front Paper Guide). EPSON Stylus Photo 1390/1400/1410 Revision B To set the PG position to the “-” position, turn the PG Cam on the right end of the Lower the Gear of the Parallelism Adjust Bushing on the left side of the frame Carriage Shaft clockwise so that the point marked “-”. EPSON Stylus Photo 1390/1400/1410 Revision B 11.

With its conductor connection portion up, set the Adjustment Gauge in the 12. Move the Carriage Unit onto the Adjustment Gauge.

Specified position (on the right side of the Front Paper Guide). Moving position Match the right end of the Gauge with the right end of the Carriage Unit. EPSON Stylus Photo 1390/1400/1410 Revision B 5.2.3 PF Roller Shaft Center Support Position 5.2.3.1 How to Adjust the PF Roller Shaft Center Support Position Adjustment Before performing this adjustment, remove the following parts: This adjustment must be performed to compensate the deflection amount on the PF. EPSON Stylus Photo 1390/1400/1410 Revision B Loosen the screws that secure the Center Support Bushing Cam and the Center Set the jig in place on the PF Roller Shaft as shown in the figure below. Support Bush. Left side: Inside of PF Roller left end (E-ring).

EPSON Stylus Photo 1390/1400/1410 Revision B Turn the Center Support Bushing Cam to make the long hand position +30µ from Tighten the Center Support Bushing Cam and the Center Support Bushing with the the “0” adjustment position. Specified Value: 30 ± 50µ. EPSON Stylus Photo 1390/1400/1410 Revision B Unevenness Figure 5-17.

Out of the Specified Value Range Figure 5-18. Within the Specified Value Range ADJUSTMENT Adjustment. C H A P T E R MAINTENANCE. EPSON Stylus Photo 1390/1400/1410 Revision B 6.1 Overview 6.1.2 Cleaning This printer has no mechanical components which require regular cleaning. Therefore, This section provides information to maintain the printer in its optimum condition. When returning the printer to the user, check the following parts and perform appropriate cleaning if stain is noticeable.

EPSON Stylus Photo 1390/1400/1410 Revision B 6.1.3 Service Maintenance 6.1.3.2 Maintenance Request Ink is used for printing and Head Cleaning. Waste ink is drained into the Waste Ink If print irregularity (missing dot, white line, etc.) has occurred or the printer indicates Pads via the Cap Unit, and its amount is stored into the EEPROM's Protection Counters “Maintenance Error”, take the following actions to clear the error. The lubrication used for the components of the printer has been decided on bases of (outer circumference) evaluation carried out by Epson. The specified type of grease and the amount, and places of lubrication given in this section should be strictly observed. EPSON Stylus Photo 1390/1400/1410 Revision B Right PG Torsion Spring Contact points of the Main Frame and the Contact point of the Left and Right PG CR Scale Mounting Plate (Left/Right) Torsion Springs and the Carriage Shaft. EPSON Stylus Photo 1390/1400/1410 Revision B Right Side The Driven Pulley Holder The bushings of the Front Paper Guide Front Paper Guide G-26 G-45 φ 1mm x 2mm x 4 points 1.

EPSON Stylus Photo 1390/1400/1410 Revision B 6.1.4.1 Lubrication of Carriage Shaft PF Grounding Spring Rear Paper Guide 1. Contact points of the Rear Paper Fit the Carriage Unit to the Carriage Shaft, and move it to the center of the Shaft. EPSON Stylus Photo 1390/1400/1410 Revision B Hold the Carriage Unit, and turn the Carriage Shaft clockwise and Hold the Carriage Unit, and while turning the Carriage Shaft, move the Carriage counterclockwise, while moving the Carriage Unit sideways to spread the grease Unit to the left end of the Carriage Shaft to lubricate the grease evenly. EPSON Stylus Photo 1390/1400/1410 Revision B Hold the Carriage Unit, and while turning the Carriage Shaft, move the Carriage Unit to the right end of the Carriage Shaft to lubricate the grease evenly. Lubricating the Carriage Shaft (5).

C H A P T E R APPENDIX. 7.1 Connector Summary 7.1.1 Connectors and Pin Layouts See the following tables for the connector summary of the C655 MAIN Board and each This section shows connections between main components of Stylus Photo 1390/1400/ connector's pin alignment. Connector Summary. Energy saving USB D- signal USB+ signal Table 7-6. Connector CN5: Panel – Ground Signal Function Note.: Stylus Photo 1390 does not have the connector. SENSE2 CD-R CDR signal. Table 7-4.

Connector CN3: Relay Board SCNHP Signal Function PNLLEDEN +3.3VSN. EPSON Stylus Photo 1390/1400/1410 Revision B Table 7-7. Connector CN6: CR Motor Table 7-11. Connector CN10: Printhead Signal Function Signal Function CR-A CR motor drive signal (phase A) Head temperature signal (AN1) CR-B CR motor drive signal (phase B) HSO3 –. EPSON Stylus Photo 1390/1400/1410 Revision B Table 7-13. Connector CN12: Printhead Table 7-15. Connector CN14: Sensors Signal Function Signal Function – Ground – Ground HLAT (head latch) – Ground – Ground – Ground NCHG NCHG (head NCHG) – Ground –.

7.3 Electrical Circuit Diagrams This manual does not include the exploded diagrams and the parts list. The electrical circuit diagrams of Stylus Photo 1390/1400/1410 are shown on the pages For information on the diagrams and the parts list, see the Service Parts Information. Model: PM-G4500 Stylus Photo 1390/1400/1410 Board: C655 Main Rev.: Sheet: 1/2. Model: PM-G4500 Stylus Photo 1390/1400/1410 Board: C655 Main Rev.: Sheet: 2/2. Model: PM-G4500 Stylus Photo 1390/1400/1410 Board: C589 PSB Rev.: Sheet: 1/1. Model: PM-G4500 Stylus Photo 1390/1400/1410 Board: C589 PSE Rev.: Sheet: 1/1. Model: PM-G4500 Stylus Photo 1390/1400/1410 Board: C589 Panel Rev.: Sheet: 1/1.

Model: PM-G4500 Stylus Photo 1390/1400/1410 Board: C653 Head Rev.: Sheet: 1/1.

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Print System 6-colour Ink Type Dye Max. Print Resolution 5760x1440 dpi (with VSDT) Min. Ink Droplet size 1.5pl Print Speed PHOTO (A4) Approx 111 sec (Photo) PHOTO (A3) Approx 173 sec (Photo) BLACK TEXT MEMO Approx 15 ppm (Draft) Paper Handling Max. Paper Size A3+ Borderless Yes Max.